Product Description
Carbon Alloy Steel Hot Forging Parts for Machining
Features:
1. ISO9001 & TS 16949 Certified.
2. Products Material Standard: ISO, GB, ASTM, SAE, ISO, EN, DIN, JIS, BS
3. Product weight range: From 0.05 kg to 500 kg;
4. Main process:Â
  – Manuacture Process: Hot forging, Cold forging, Die forging…etc,Â
  – Further Production Process: Deburring, Sandblasting, Machining, Heat Treatment, Surface treatment, etc.Â
5. Available software: Pro/E, Auto CAD, Solidwork.
6. 2D & 3D Drawings (Igs, PDF, JPEG, DWG, CAXA, UG, Stp, etc.) could be made and provided based on the samples.Â
7. Material Available:Â
  – Carbon Steel: 10#, 15#, 20#, 25#, 30#, 35#, 40#, 45#, 50#, 55#…etc. Â
  – Alloy Steel: 15Mn, 16Mn, 40Cr, 42CrMo…and other alloy steel.Â
  – Stainless Steel: SUS304, SUS316, SUS316L, etc
  – Aluminum: 6061 T6, 6063 T6, 2A17
Further Production Process:Â
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1. Precision Machining equipment: CNC, Lathe machine, Milling machine, Drilling machine, Grinding machine, and so on;
2. Heat Treatment:Â Â annealing, carbonization, tempering, quench, normalization and surface tempering
3. Surface treatment: Powder coating, Anodization, Chrome plating, Painting, Sand blasting, Nickel Plating, Zinc Plating, Blacking, Polishing, Bluing, etc.
Tooling and Molds:Â
1. Mould material: Cr12, 4Cr5MoSiV1, 4Cr5MoSiV…etc.
1. Mould life: usually 50,000 shots. Â
2. Tooling Leadtime: 15-25 days, depending on the structure and size.Â
3. Tooling & mould maintenance: Be responsible by CZPT Machinery.Â
1. ISO9001 Certificated and over 25 years of experience in casting and forging.
2. OEM and ODM both are available.
3. Application: Auto Parts, Truck Parts and Agriculture equipment part, etc.
4. Material: 40Cr, 45#(SAE 1045) or other materials as your requirement.
5. Main process: 1> Forging; 2> Normalizing3> Sandblasting; 4> Machining; 5> Further Processing if needed.
Why HangZhou Evergreen?
1.25 years of experience in casting and forging for European and US markets.
2. OEM & ODM products range: Auto parts, Engine parts, Agriculture equipment parts, Train parts, Hardware, etc.
3. Material: 40Cr, 45# (SAE1045) or other materials as you request.
4. Product weight range: From 0.05~500kg;
5. Machining equipment: CNC, Lathe machine, Milling machine, Drilling machine, Grinding Machine and so on;
6. Test equipment: Optical Spectrum Analyzer, CMM, Hardness test equipment, Tensile test machine;
7. Heat Treatment: Annealing, Discharge, Carbonization, Tempering, Normalization, etc…
8. Surface treatment: Sand Blasting, Blacking, Polishing, Anodize, Chrome plating, Zinc plating, Nickel plating, Tinting, Power coating, E-coating, etc…
9. Materials Standards: ISO, GB, ASTM, SAE, ISO, EN, DIN, JIS, BS
Quality Control:Â
1. Quality control: The defective products rate is less 0.1%.
2. Sample and pilot run will be given 100% inspection during production and before shipment, Sample check for mass production according to ISO standard or customer requirements
3. Test equipment: Spectrum Analyzer, CMM, Hardness test equipment, Tension test machine;
4. After-sales services are available all time.
5. Quality situation can be traceable.
HangZhou CZPT Machinery Co., Ltd started business since 1995, it has 2 subsidiary plants, and the headquarter located in HangZhou, a very famous CZPT city in China.
Our main business in metal products, and our product range mainly covers Metal work, Aluminum Casting, Investment/Precision casting steel, Sand casting, Forging, and so on. These products used in Wind power, Turbine, heavy duty Truck, Train, Engine, Agriculture equipment, Lighting, Marine and Mining machinery, Hardware, CZPT breeding, etc.
Capability & Capacity:
Our capability and production capacity as below:
1. Capacity: 1> Al die casting: 3000~4000 ton per year; 2> Sand casting: 10000 ton per year; 3> Investment casting: 2000 ton per year; 4> Forging: 8000 ton per year.
2. Our metal work factory pass EN15085 & ISO3834 welding certificate
3. Machining equipment: CNC, Lathe machine, Milling machine, Drilling machine, Grinding machine, and so on.
4. Test equipment: Optical Spectrum Analyzer, CMM, Hardness test equipment, Tensile test machine.
5. Surface treatment: Powder coating, Anodization, Chrome plating, Painting, Sand blasting, Galvanization.
Quality & Service:
Our quality philosophy is ” No Compromise”.
We have a diverse customer range CZPT over 30 countries and regions, including Germany, USA, Australia and Japan. We’re committed to serve our customer by providing quality products and services. For our original customers, we offer products and services that meet or exceed their expectations whenever needed. For our emerging market customers, we provide value-added, affordable products whenever possible.
| Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â Â PROCESS TYPE | Â Â Â Â Â Â Â Â Â Â Â Â Â Â MATERIAL | STHangZhouRD | |
| Sand Casting | Green Sand | Grey Iron, Ductile Iron, Malleable Iron, Brass, Bronze | Â Â Â Â ISO Â Â Â Â GB Â Â Â ASTM Â Â Â Â SAE Â Â Â Â Â Â Â Â BS Â Â Â Â JIS Â Â Â Â DIN Â Â Â Â Â |
| Furan Resin Sand | |||
| Cold Harden Resin Sand | |||
| Investment casting    | Sodium Silicone (Water galss) | Stainless Steel, Carbon Steel, Special Alloy Steel Bronze, Brass, Aluminum | |
| Lost wax casting | |||
| Forging                             | Hot Forging | Stainless Steel, Carbon Steel, Alloy Streel, Brass, Aluminum | |
| Warm Forging | |||
| Cold Forging | |||
| Machining and other further processiong         | Stamping, cutting, welding, polishing,sand blasting…… | All metal material  |
|
Applications and Who We Serve:Â
1. Engine parts,
2. Auto parts,
3. Machinery Parts,
4. Rail Train parts,
5. Truck Parts,
6. Tractor Parts
7. Construction Equipment Â
8. Agriculture Equipment,
9. Other industrial fields.
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| Processing Object: | Metal |
|---|---|
| Molding Style: | Forging |
| Molding Technics: | Pressure Casting |
| Application: | Machinery Parts |
| Material: | Aluminium |
| Heat Treatment: | Quenching |
| Samples: |
US$ 0/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can drag chains be used in the automotive and transportation sectors?
Yes, drag chains can be used in the automotive and transportation sectors for various applications that involve cable management and protection. In these industries, drag chains play a crucial role in ensuring the reliable and safe operation of cables, wires, and hoses used in vehicles and transportation systems.
In the automotive sector, drag chains are commonly used in modern vehicles, including cars, trucks, buses, and specialty vehicles. They are employed to organize and protect cables and hoses that control various systems such as engine components, sensors, lighting, and braking systems. Drag chains help prevent cables from getting tangled, pinched, or damaged during the vehicle’s movement, ensuring consistent and smooth operation of the electrical and mechanical systems.
In the transportation sector, drag chains are used in a wide range of applications, including trains, trams, subways, and other mass transit systems. They are used to manage and protect cables and hoses that control vital functions such as propulsion systems, doors, HVAC systems, communication systems, and more. Drag chains in these applications must be durable, reliable, and able to withstand the continuous movement and harsh environmental conditions experienced in transportation settings.
Drag chains used in the automotive and transportation sectors are designed to withstand various challenges, including high vibration, temperature fluctuations, exposure to dust and dirt, and continuous flexing during vehicle operation. They are typically made from materials such as plastic, metal, or hybrid materials to offer the necessary strength and flexibility required for the specific application.
Overall, drag chains are essential components in the automotive and transportation sectors, ensuring proper cable management, protecting cables from wear and damage, and contributing to the overall safety, efficiency, and reliability of vehicles and transportation systems.
Can drag chains be used in the energy and power generation sector?
Yes, drag chains are commonly used in the energy and power generation sector for cable management and protection. The energy and power generation industry includes power plants, renewable energy facilities, electrical substations, and other related applications. Here’s how drag chains are utilized in this sector:
- Cable Protection: The energy and power generation sector often involves a complex network of cables and hoses that carry electricity, signals, and fluids. Drag chains are used to protect these cables from damage caused by continuous motion, abrasion, and exposure to external elements.
- Dynamic Applications: In power generation facilities, various equipment such as turbines, generators, and transformers require dynamic cable management due to continuous movement. Drag chains can handle these dynamic applications, ensuring that cables and hoses remain organized and safely routed during equipment operation.
- Harsh Environments: Power plants and substations may expose cables to harsh environments, including extreme temperatures, chemicals, and outdoor conditions. Drag chains made from durable and corrosion-resistant materials can withstand these challenges, providing reliable cable protection and management.
- High Loads: Drag chains are capable of supporting multiple cables and hoses, even in applications with high loads and complex cable configurations. They prevent cables from tangling, getting caught, or suffering excessive stress during equipment operation.
- Long Travel Distances: In some power generation facilities, cables may need to travel long distances to connect different components and systems. Drag chains facilitate smooth movement over these long travel distances, ensuring that cables are managed efficiently and without interference.
- Enhanced Safety: Cable management is critical in the power generation sector to maintain a safe working environment. Drag chains keep cables organized, reducing the risk of accidents caused by cable entanglement or tripping hazards.
- Reliability and Longevity: Drag chains are designed for long service life and reliable performance, minimizing downtime and maintenance requirements. This is especially important in critical power generation applications where uninterrupted operation is essential.
Overall, drag chains play a crucial role in the energy and power generation sector by providing efficient cable management and protection. Their ability to handle continuous flexing, harsh environments, and dynamic applications makes them a valuable solution for ensuring the reliability and safety of cable systems in this industry.
What are the noise and vibration characteristics of drag chains?
The noise and vibration characteristics of drag chains vary depending on several factors, such as the design, material, installation, and the specific application they are used in.
Noise Characteristics:
Drag chains can generate some noise during operation, especially when the cables or hoses inside the chain are moving or rubbing against the chain’s interior surfaces. However, many drag chains are designed with noise-reducing features to dampen or minimize this noise. These features can include special interior designs, noise-absorbing materials, and smooth gliding surfaces to reduce friction.
Additionally, the way the drag chain is installed and maintained can also impact the noise levels. Proper installation, with adequate support and alignment, can help reduce any rattling or vibration that may contribute to noise.
Vibration Characteristics:
Drag chains are generally designed to provide smooth and steady movement for the cables or hoses they protect. They are engineered to handle dynamic loads and motion, which means they can absorb some of the vibrations generated during machine operation.
However, the level of vibration experienced with drag chains can also be influenced by factors like the speed of movement, the weight and flexibility of the cables/hoses, and the overall construction of the machine or equipment. Vibration isolation mounts or other damping techniques can be used in conjunction with drag chains to further minimize vibrations.
In summary, the noise and vibration characteristics of drag chains can vary, but many modern drag chains are designed to minimize noise and provide smooth cable movement. Proper installation, maintenance, and the use of noise-reducing features can contribute to a quieter and more stable operation of drag chains in industrial applications.
editor by CX 2023-08-09